Wireless Everyday Bra with Removable Pads | B2B Wholesale & OEM/ODM Manufacturer

The Wireless Everyday Bra with Removable Pads is engineered for apparel brands seeking reliable, high-margin comfort wear. Combining advanced seamless bonding technology with an ergonomic supportive architecture, this silhouette eliminates underwire pressure while maintaining structured shape retention. Built for bulk retail, athleisure lines, and direct-to-consumer (DTC) private label expansion.

Target Market	Retail brands, DTC labels, uniform suppliers
Sample Lead Time	7–10 business days
Bulk Production Lead Time	30–45 days post-sample approval
Minimum Order Quantity (MOQ)	500 pcs per colorway (flexible tiered options available)

Key Features

Bonded Edge Construction: Heat-pressed neckline and armhole bands prevent edge rolling, eliminating skin friction during movement.

Independent Pocket Architecture: Precision laser-cut interior mesh pockets lock removable molded pads securely in place, preventing shifting or folding during commercial washing.

Anatomical Molded Cups: Ergonomically graded foam pads provide natural shaping without rigid underwires.

Ergonomic Wide Wings: Engineered side wings smooth silhouette lines and distribute strap tension evenly across the back.

Tagless Heat-Transfer Label: Eliminates skin irritation by replacing traditional stitched woven labels with direct-heat printed care instructions.

Technical Specifications

Parameter	Specification Standard	Tolerances
Fabric Weight (GSM)	220 GSM (Main Body) / 110 GSM (Inner Lining)	± 5 GSM
Elongation Rate	Warp: 120% / Weft: 180% (ASTM D5034)	± 5%
Color Fastness	Grade 4–5 (ISO 105-C06 Domestic Washing)	Min Grade 4
Bonding Peel Strength	> 35 N/50mm (Internal ASTM Test)	Min 30 N
Size Range	S, M, L, XL, XXL (Custom grading available)	ISO 8559 Standard
Padding Density	Medium-density polyurethane foam (45 kg/m³)	± 2 kg/m³

Materials & Construction

Primary Fabric Blend: 75% Nylon (PA66 filament for high tensile strength) + 25% Spandex (high-recovery elastane core to prevent sagging).

Bonding Adhesive: German-imported thermoplastic polyurethane (TPU) adhesive film applied via automated pneumatic heat presses, ensuring wash durability up to 50 industrial cycles.

Stitching & Seams: Ultra-flat 4-needle 6-thread flatlock stitching used selectively on non-bonded stress points to maximize seam flexibility.

Manufacturing Facility Insight: Produced in our dust-controlled seamless knitting workshop equipped with Santoni circular knitting machines and automated laser-cutting tables to maintain dimensional accuracy within ± 1mm.

Sizes & Customization

Standard Sizing: Graded using US/EU retail fit blocks (S through XXL).

Custom OEM/ODM Options:

Fabric Development: Custom GSM, recycled nylon (GRS certified), or organic cotton face fabrics.
Pad Customization: Breathable perforated foam, push-up thickness gradients, or latex-free options.
Branding: Custom heat-transfer neck labels, silicone logo prints on the lower band, and branded hangtags.
Color Matching: Pantone (TPX/TCX) or physical swatch lab-dip matching within 3–5 working days (Delta E < 1.0).

Applications

Athleisure & Loungewear Collections

Positioned as an everyday comfort staple for daily wear, remote work, and light stretching.

Travel & Maternity Retail Lines

Soft stretch profile accommodates fluctuating body dimensions without constriction.

Subscription Box Inventory

Lightweight, flat-packing structure optimizes freight and warehousing costs for e-commerce fulfillment models.

Quality Control

Our multi-stage QA protocol complies with AQL 2.5 standards before final carton sealing:

Raw Material Testing: Incoming yarn batches undergo laboratory testing for breaking tenacity, shrinkage, and pH balance.

In-Line Inspection: Automated tension meters monitor fabric elasticity during lamination; spot checks occur every 2 hours on sewing lines.

Physical Lab Testing: Random samples from every production lot undergo 5 consecutive machine wash cycles to verify seam integrity, pad retention, and anti-pilling performance (Martindale abrasion test: > 20,000 rubs).

Needle Detection: 100% of finished garments pass through digital conveyor needle detectors to eliminate ferrous foreign objects.

Packaging & Private Label OEM/ODM

Standard Export Packaging:

Individual polybag packaging with silica gel moisture absorbent.
10 pieces per intermediate master polybag; 100 pieces per heavy-duty 5-ply export carton.
Carton dimensions optimized for standard 20FT/40HQ container loading.

Custom Retail Packaging: Support for custom zip-lock frosted bags, branded paper belly bands, and recyclable retail box packing.

Export Documentation: Full provision of Commercial Invoice, Packing List, Certificate of Origin (Form E/CO), and OEKO-TEX Standard 100 compliance certificates.

Frequently Asked Questions

Q: What is the minimum order quantity (MOQ) for custom color development?

A: The MOQ is 500 pieces per colorway, with a maximum of 3 colorways per total order of 1,500 pieces. For custom yarn dyeing, the MOQ is 1,000 pieces per color.

Q: How do you prevent the removable pads from folding inside the bra during commercial laundering?

A: We utilize independent dual-layer mesh pocket construction with restricted side-entry openings and secure tacking stitches at the top and bottom corners, holding the pad flat through standard home machine wash cycles.

Q: What certifications do your manufacturing facilities and fabrics hold?

A: Our production facilities operate under ISO 9001 quality management standards. All fabric components comply with OEKO-TEX Standard 100 (Class II for direct skin contact) and GRS (Global Recycled Standard) upon request.

Q: Can we request pre-production samples before confirming bulk manufacturing?

A: Yes. Physical pre-production samples (PPS) are provided for technical sign-off. Sample lead time is 7 to 10 days, utilizing existing fabric stock or exact custom lab-dips.

Q: What are your standard payment terms for OEM/ODM orders?

A: Standard terms are 30% deposit via T/T upon contract confirmation, with the remaining 70% balance paid against copy of the Bill of Lading (B/L) or after passing final third-party inspection (e.g., SGS/Intertek).

Q: How do you handle shipping logistics for international buyers?

A: We support FOB, CIF, and DDP shipping terms via Ningbo or Shanghai ports. We partner with vetted global freight forwarders for ocean container and air express delivery.

Request a Quote

Ready to develop your wireless comfort line? Send your technical pack, target specifications, and projected quantities to our engineering sales team.
Email: [Insert Business Email]
Direct RFQ Response Time: Within 12 business hours.
Required Inquiry Details: Target volume, delivery destination port, required GSM/composition, and customization requirements.

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