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Embroidered Mesh Underwire Bustier | B2B OEM & Wholesale Manufacturer

The Embroidered Mesh Underwire Bustier is a structured foundational garment engineered for premium lingerie lines and boutique collections. Combining sheer nylon mesh with precision multi-color embroidery, this bustier provides targeted support through an internal underwire construction while maintaining a lightweight, transparent aesthetic.

Designed for scalability, our production lines handle custom grading, specialized dyeing, and private label integration for global brands and wholesale importers.

Key Features

Constructed Underwire Support: Molded underwire cups engineered to provide shape and lift without relying on heavy padding.

Reinforced Mesh Chassis: High-tensile sheer mesh base treated for anti-laddering and structural longevity.

Precision Multi-Thread Embroidery: Custom floral or geometric embroidery executed with low-shrinkage polyester threads to prevent puckering after washing.

Adjustable Straps & Closure: Multi-position hook-and-eye back closure paired with adjustable satin elastic shoulder straps for precise fit regulation.

Bonning Support: Flexible spiral steel or rigid plastic side bonning (customizable) to prevent rolling and maintain vertical posture.

Technical Specifications

Parameter	Specification Details
Primary Fabric	85% Polyamide, 15% Elastane Sheer Mesh (120 GSM)
Embroidery Thread	100% Polyester Filament (Oeko-Tex Standard 100 Certified)
Underwire	Coated Spring Steel Wire (0.8mm gauge, rust-resistant nylon tip)
Closure Type	3-Row, 3-Column Hook-and-Eye Back Fastener (nylon-coated brass)
Stitch Density	12 to 14 stitches per inch (SPI) on structural seams
Size Range	Standard US/EU 32A to 38D (Custom grading available upon request)
Care Instructions	Hand wash cold, line dry in shade; do not tumble dry

Materials & Construction

Fabric Integrity: The base mesh utilizes a fine-gauge warp-knit structure that resists tearing under standard garment tension while retaining elasticity (elongation rate: 160% x 140%).

Embroidery Execution: Direct-to-mesh embroidery uses computerized multi-head machines to maintain stitch registration accuracy within 0.1mm, eliminating loose threads and distortion.

Seam Engineering: Flatlock and binding techniques are applied to raw edges adjacent to the skin to eliminate chafing, backed by reinforced bar-tacking at high-stress points (strap anchors and underwire channels).

Sizes & Customization

Standard Grading: Available in standard matrix sizing (XS–XL or numerical band/cup sizes).

Custom Specifications:

Custom color-matching via Pantone TPX/TCX textile swatches.
Modification of embroidery motifs using client vector artwork (DST/PES formats).
Adjustment of bonning rigidity and strap width based on target market requirements.

MOQ Requirements: 300 pieces per colorway across mixed sizes for custom production runs.

Applications

Direct-to-Consumer Lingerie Brands: Core SKU integration for seasonal collections or permanent foundational lines.

Bridal Wear Collections: Ivory and nude colorways tailored for luxury bridal innerwear markets.

Alternative & Contemporary Fashion: Styled as an outerwear layering piece for ready-to-wear apparel lines.

Subscription Box Services: Lightweight, high-perceived-value items optimized for fulfillment shipping volumes.

Quality Control

Production follows an ISO 9001-aligned quality management framework across four strict checkpoints:

01/

Raw Material Inspection

Fabric GSM, color fastness to washing (AATCC 61), and elasticity retention tests performed prior to cutting.

02/

In-Line Inspection

Stitch density, embroidery alignment, and underwire channel symmetry checked every 50 units during assembly.

03/

Physical Testing

Underwire retention pull test (minimum 50N force threshold).
Hook-and-eye fatigue test (minimum 500 cycles).

04/

Final AQL Sampling

Finished garments inspected according to ANSI/ASQ Z1.4 (ISO 2859-1) Level II AQL 2.5 standard for major defects.

Packaging & Private Label OEM/ODM

Private Label Integration: Custom woven main labels, care labels, and hangtags attached according to brand specifications.

Individual Packaging: Each bustier is folded with tissue paper support and packed in a recyclable, clear LDPE self-sealing polybag with a size-indicator sticker.

Master Carton Configuration: 50 pieces per heavy-duty 5-layer corrugated master carton, secured with moisture-barrier inner liners for international ocean or air freight.

Frequently Asked Questions

Q: What is the standard minimum order quantity (MOQ) for custom colorways?

A: The MOQ is 300 pieces per colorway, which can be distributed across up to 4 standard sizes (e.g., 34B, 34C, 36B, 36C).

Q: Can you source custom embroidery threads matching specific Pantone codes?

A: Yes. We match polyester embroidery threads to client-provided Pantone TCX swatches within a tolerance of Delta E < 1.0.

Q: How do you prevent underwire poke-through during wear?

A: We use a multi-layer channel construction featuring a 300D dense tricot tape lining, finished with a bar-tacked locking stitch and nylon-dipped wire ends to eliminate friction.

Q: What compliance certifications do your facility and materials hold?

A: Our production facility operates under BSCI social compliance standards, and all base mesh, elastics, and threads are certified under Oeko-Tex Standard 100 (Class II for direct skin contact).

Q: What is the typical lead time for bulk production orders?

A: Standard bulk production takes 30 to 45 days following the final approval of pre-production samples (PPS) and fabric lab dips.

Q: Do you supply physical pre-production samples before bulk manufacturing?

A: Yes. We provide pre-production samples for physical and dimensional verification within 7 to 10 days after technical pack confirmation.

Request a Quote

To receive a detailed quotation including FOB/CIF pricing, lead times, and freight estimates tailored to your specifications, please submit your technical pack or requirements below:

Required Fields: Estimated Order Quantity, Size Breakdown, Target Delivery Port, Customization Requirements (Labels/Colors).

Response Time: Technical sales engineering team responds within 24 business hours.

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